Machine features
- Travels X 875 mm, Y 700 mm, Z 450 mm, A +/- 115°, B 360°
- FEHLMANN HSK A-63 spindle motor
with powerful max. spindle torque 120 Nm - Highest geometric accuracy and thermal stability
- Best surfaces with perfect dimensional accuracy
- Practical-oriented accessibility, also when loaded automatically by robot
- Swivel range +/- 115°
- Heidenhain TNC 640 CNC with best dynamic adjustment
- Extensive tool changer, scalable to 44, 80, 250 and 346 tools
Features and highlights
Highest precision
- Hand-held machine geometry and direct distance measurement.
- Extremely robust cast iron construction with 3-point support.
Perfect ergonomics
- All important machine areas are immediately accessible to the operator.
- Perfect overview access, ensuring an unobstructed view of tools and spindles.
- Crane loading by simply opening the operator door
Simultaneous 5-axis machining
- The dynamic and stable torque-driven rotary table is capable of fast simultaneous 5-axis machining as well as high-precision 5-axis milling.
Fold in half
- Symmetrical tilt range on both sides.
+115° / -115° swivel range - The elegant design of the control panel ensures a constant all-round view for the operator.
Multiple collet chucks
- On request, instead of the universal table (see picture), all common chuck systems can be integrated.
- Large table surface of 650 x 580 mm with clamping plate.
Robust and precise
- The double-bearing rotary table guarantees maximum precision and rigidity.
- Can be loaded manually as well as automatically by robot.
Maximum productivity
- The FEHLMANN HSK A-63 or HSK E-50 universal motor spindle is suitable for conventional roughing as well as HSC machining.
- The Heidenhain control consists of the highest HSC functions and is also suitable for programming in factories.
Parts Handling - automation without limits
When an 8 or 16-hour shift per day is not enough… Increasingly, “time to market” is one of the most important “survival” criteria for modern tool shops and component manufacturers. New products are developed and produced in extremely short periods of time.
With the latest information technology FEHLMANN MCM™ (milling center manager), components can be loaded and unloaded quickly and reliably – in an operator-friendly manner. In addition to high component quality, unrestricted availability, system availability during day shifts, and process safety during ghost shifts (unattended work, with or without a small number of personnel) are key factors.
FEHLMANN MCM™ offers you valuable support – proven many times over – that meets modern automation requirements and is based on open industry standards. Since the MCM software is an in-house development of FEHLMANN, you can entrust us with the support of the entire system.
Almost limitless possibilities – discover FEHLMANN MCM™!
Fehlmann milling center manager
The milling center control system – Fehlmann’s own development – controls the machine and the robot.
The machining sequence, zero points, etc. are entered in a simple and clear work table (Windows interface). With a click of the mouse, the operator can change the machining sequence or individual parameters while the system is running.
Maintaining flexibility even in automatic mode: the part can be set up without any problems. Thanks to the high operator comfort of the machine and the MCM, the Fehlmann solution is not only suitable for series production, but is already effective when only a few parts are manufactured.
Tool breakage monitoring, CNC program control, system event logging and telephone alarm (optional) via SMS sent to a pre-selected mobile phone number are just a few of the functions that allow unattended operation at night or on weekends.
Complete system from a single source
The systems are commissioned and tested with a configuration that meets the customer’s needs here at our site.
We develop and manufacture the machine and the MCM™. We use standard robots to process the parts.
With the systems listed above, we offer proven solutions.
We owe the practicality of our solutions to a large extent to the many suggestions and ideas from MCM™ customers, many of which were used in the standard solution.
Options
- Our machines are already equipped with all the functions required for high-precision machining.
- Various options are available, such as:
- High-pressure coolant system with spindle feed and chip conveyor.
- Various tools and part measurement systems (probe systems, laser …)
- Integrated minimum lubrication for HSC machining
- Integrated zero-point clamping system and automation solutions
Technical specifications
| Travel distances | ||
| X | mm | 875 |
| Y | mm | 700 |
| Z | mm | 450 |
| A | degrees | -115° – +115° |
| C | degrees | 0° – 360° |
| Machining area | ||
| Clamping area (length x width) | mm | 460 x 460 or D=560 |
| Distance table to spindle nose | mm | 120 – 570 |
| Spindle | ||
| Speed / power at S6 (40% ED) | rpm | 50 – 14,000 / 25.3 kw |
| 50 – 18,000 / 25.3 kw | ||
| 50 – 24,000 / 25 kw | ||
| 50 – 30,000 / 13.7 kw | ||
| Tool changer | no. of pockets | 44/80/250 up to 346, scalable |
| Further data | ||
| Feed rate / rapid feed | mm/min | 1-30’000 |
| 1-48’000 | ||
| Control | Heidenhain CNC-control | TNC 640 |
| Dimensions (width/depth/height) | m | 2.3 / 3.3 / 3.2 |
| Weight | kg | 10’500 |
Subject to technical modifications.
Reviews
There are no reviews yet.