Machine features
5-axis milling of small cubic parts as well as 3-axis large workpieces in difficult-to-mill materials
Ideal for precision parts, machining tough materials and milling hardened tool steel.
This machine handles all types of tasks thanks to its optimized machine design and HSK-A63 motor spindle, which combine rigidity, torque and dynamics.
Features and highlights
Massive machine base, high rigidity
- The rigid machine base, vertical column stand and machine head are made of solid, vibration-insulating cast iron.
- The guides, digital drives and motors have been improved and revised to meet the requirements.
- Ergonomic and modular
- The large doors simultaneously open up the machining area from the front and from above.
- Optimal ease of use thanks to the ergonomic worktable height and the many FEHLMANN standards.
- The automation can be retrofitted at any time by loading from the side.
Versatile in use
- Universal motor spindles suitable for both conventional roughing and HSC machining.
- The large clamping surface reduces setup times.
- The distance between table and spindle is 770 mm.
- The Heidenhain control has the necessary HSC characteristics and is well suited for programming in the workshop.
- Travel: X 800 mm, Y 500 mm, Z 610 mm
- Large clamping area (length x width 1600 x 550 mm)
- Fehlmann HSK-A63 motor spindle with active spindle cooler
- Practical-oriented accessibility
- Digital drive technology
- Universal, multifunctional Heidenhain CNC
- Perfect surfaces and high precision
- Large tool changer with chain magazine for 48 or 80 tool pockets
- Fully integrated and controlled 4th/5th axis can be added at any time
Parts Handling
Can be equipped for 4- or 5-axis machining
- Each PICOMAX 95 can be equipped with an ATS 160 or ATS 200 (automatic separating/rotating unit) with a center height of 160 mm or 200 mm.
- High machining stability thanks to pneumatic-hydraulic clamping.
- Maximum precision thanks to direct measuring system.
- The 4th and 5th axes are fully integrated into the control system, the coordinates are automatically converted.
- Various work clamping systems are available (Erowa, 3R, Mecatool, etc.); every PICOMAX60 / 90 and 95 can be upgraded with 4th and 5th axes
- Plenty of space next to the split and swivel unit for vices and other clamping options
When an 8- or 16-hour shift per day is not enough…
Increasingly, “time to market” is one of the most important “survival” criteria for modern tool shops and component manufacturers.
New products are developed and produced in extremely short periods of time. With the latest information technology FEHLMANN MCM™ (Milling Center Manager), components can be loaded and unloaded quickly and reliably – in an operator-friendly way.
In addition to high component quality, unrestricted availability, system availability during day shifts, and process safety during ghost shifts (unattended or unmanned work) are key factors.
FEHLMANN MCM™ offers you valuable support – proven many times over – that meets modern automation requirements and is based on open industry standards. Since the MCM software is an in-house FEHLMANN development, you can trust us with the support of the entire system.
Almost limitless possibilities – discover FEHLMANN MCM™!
Fehlmann milling center manager
The milling center control system – Fehlmann’s own development – controls the machine and the robot.
The machining sequence, zero points, etc. are entered in a simple and clear work table (Windows interface).
With a click of the mouse, the operator can change the machining sequence or individual parameters while the system is running.
Remaining flexible even in automatic mode: the part can be set up without any problems.
Thanks to the high operator comfort of the machine and MCM, the Fehlmann solution is not only suitable for series production, but is already effective when only a few parts are being manufactured.
Tool breakage monitoring, CNC program control, system event logging and telephone alarm (optional) via SMS sent to a pre-selected mobile phone number are just a few of the features that allow unattended operation at night or on weekends.
Complete system from a single source
The systems are commissioned and tested with a configuration that meets the customer’s needs here at our site.
We develop and manufacture the machine and the MCM™. We use standard robots for the processing of the parts.
With the systems listed above, we offer proven solutions.
We owe the practicality of our solutions to a large extent to the many suggestions and ideas of MCM™ customers, many of which were used in the standard solution.
Options
All options are available, tailored to modern machining needs:
- High-pressure coolant system with spindle feed and chip conveyor.
- Various tools and part measuring systems (probe systems, laser …)
- Integrated minimum lubrication for HSC machining
Machining of high-precision workpieces
- Precision parts in all materials
- 5-axis machining of small cubic parts, mold and die manufacturing
- HSC machining of solid mold inserts
- Forming plates made of tool steel up to 800 x 500 mm
Technical specifications
| Travel distances | ||
| X | mm | 800 |
| Y | mm | 500 |
| Z | mm | 610 |
| B | degree | -10° to 120° |
| C | degree | 0° to 360° |
| Machining area | ||
| Clamping surface L x W | mm | 1600 x 550 |
| Table to spindle nose distance | mm | 160 – 770 |
| Work spindle | ||
| Speed / output at S6 (40% ED) | rpm | 50 – 14,000 / 26.3 kw |
| 50 – 18,000 / 26.3 kw | ||
| 50 – 24’000 / 25 kw | ||
| Tool changer | no. of pockets | 48/80 |
| Other data | ||
| Feedrate/rapid feed | mm/min | 1-30,000 |
| Control unit | Heidenhain CNC continuous path control | TNC 640 |
| Installation space (W/D/H) | m | 3 / 2.2 / 3.1 |
| Weight | kg | 8600 |
Subject to technical modifications.
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